Tech Chat

How to Make More Horsepower - Part II

Last month we discussed how to get more air into your engine. This month we will discuss how to get all that air out. Remember what I said last month, an engine is nothing more than a big air pump. So as important as it is to get air into the engine, it is equally important to get the air out. So on to the exhaust system.

We will start at the beginning of the exhaust system, the exhaust manifolds. The exhaust manifolds are the first source of a restrictive exhaust system. Most factory exhaust manifolds do not have enough room to allow efficient scavenging of exhaust gases. This causes the cylinders to fight each other when pushing the exhaust gases out of the engine at a higher RPM. Replacing the factory exhaust manifolds with headers will give you much less restriction and more power. The headers work by giving each cylinder an equal length of tube so they to don’t have to fight each other.

There are two different types of headers, short tube or “shorties” and long tube. Short tube headers will give you more torque and more horsepower in the low RPM range. Long tube headers are designed for higher RPM use. So depending on your vehicle’s application, you may want to look for a particular style.

One other option for headers is to have them thermal coated. Thermal coating does a couple of things. First, it keeps the heat in the header. This allows for better exhaust gas scavenging inside the header and keeps under hood temperatures lower. Second, it protects the header. There are several companies that offer thermal coating. You can also get it direct from some header manufacturers.

The next item to consider is the catalytic converter. The factory catalytic converter is not designed for performance in mind. It is designed to do its job of reducing emissions cheaply. Meaning the factory has built this as cheap as they can, but still maintaining its designed function. There are several companies offering performance catalytic converters now. These are designed to allow far better flow, but still maintain their function. These are usually made out of more expensive catalyst then what the vehicle manufacturer would use. You get better flow and still remain legal.

Our next step in the exhaust system is the muffler. Factory mufflers are designed for one thing and one thing only, noise reduction. A stock muffler is the most restrictive part of the exhaust system. So replacing your factory muffler with a performance muffler will benefit you by giving you less restriction. Also, don’t forget that a performance muffler will give you a much better sound.

The last step in the exhaust consideration is pipe size. When it comes to the exhaust pipe, bigger is not always better. You have to take in to consideration in what RPM ranges will your vehicle operate. The bigger the exhaust pipe, the less low end torque you will have. Remember unless your engine will be used for all out racing, it will still need some back pressure.

There are several manufacturers that offer complete exhaust system replacements. Some offer everything from the engine back, while others only offer cat-back exhaust systems. You choices are abundant. You can buy a pre-made exhaust system or have a good exhaust shop custom bend one just for you.

Next month we will discuss ignition systems. As always, if you have any questions or comments, please send them to sales@kmwperformance.com. You can also check us out online at www.kmwperformance.com.

Vincent Wright

sales@kmwperformance.com
http://www.kmwperformance.com



 

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